Automatic Optical Online Dual Rails Inspection System Smt Doule Track Aoi Machine
DUAL TRACK INLINE AOI H820
1.One camera moves in the XY direction, and the front and rear two sets of tracks transmit PCB respectively.
2.The first track bar is fixed, and the second, third and fourth track bar can be adjusted.
3.Dual track production lines for various SMT(1 track bar fixed / 1, 3 track bar fixed / 1, 4 track bar fixed).
4.Fully compatible with the functions of single track online AOI 8 series.
Specifications: H820
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Inspection system |
Application | After stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc | |
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Program mode |
Manual programming, auto programming, CAD data importing, dual track independent programming. | ||
| Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc. | |||
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Inspection Items |
Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc. |
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Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc. |
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Calculation Method |
Machine learning, color calculation, color extraction, gray scale operation, image contrast, OCV/OCR etc. | ||
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Inspection mode |
PCB fully covered, with array and bad marking function, one set of motion and imaging mechanism, dual track time-sharing independent inspection, can operate on a single track mode. | ||
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SPC statistics function |
Fully record the test data and make analysis, with high flexibility to check production and quality status | ||
| Component Angle | Support 0 ~ 359 ° rotation, with a minimum angle distance of 1 ° | ||
| Minimum component | 01005 chip, 0.3 pitch IC | ||
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Optical system |
Camera |
Full color high speed industrial digital camera , 5 million pix/12 million pix/ 20 million pix camera are optional. |
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| Lens resolution | 10um/15um/18um/20um/25um, can be customized | ||
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lighting source |
Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base on demand, optional top axial light. | ||
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Computer system |
OS | Windows7, 64bit | |
| Monitor | 22 inch,16:10 | ||
| VGA | Build in graphic card, (discrete graphic optional) | ||
| CPU | Intel E3 or same level | ||
| GPU | Optional | ||
| RAM | 16GB | ||
| HDD | 1TB , (SSD optional) | ||
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Software |
Language | Chinese and English | |
| Access right control | Administrator, programmer and operator three-level login permission control | ||
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Mechanical system |
Moving and inspection mode |
The front and rear tracks are adjusted independently. The two tracks enter and exit the board independently and automatically, with optional L-R / R-L direction. the stepping motor transports the PCB and adjust track width, and the XY servo motor drives the camera to take pictures. | |
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Track adjustment |
The front and rear guide rails are independently and automatically adjusted to support different rail widths | ||
| PCB fixed mode | Automatic fixture | ||
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PCB dimension |
50*50mm(Min)～460*360mm(Max) when dual rails,50*50mm(Min)～460*650mm(Max) when single rail, can be customized | ||
| PCB thickness | 0.3～5.0mm | ||
| PCB weight | Max:3KG | ||
| PCB edge | 3mm,can be custom-made base on need | ||
| PCB bending | ＜5mm or 3% of PCB Diagonal length | ||
| PCB component height | Top:35mm,Bottom:30mm , adjustable, can be customized base on need | ||
| XY driving system | AC servo motor, precise ball screw | ||
| XY moving speed | Max:830mm/s | ||
| XY positioning accuracy | ≦8um | ||
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General parameters |
Machine dimension | L1440 * W1000 * H1620 mm | |
| Power | AC220V,50/60Hz,1.5KW | ||
| PCB height from ground | 900±20mm | ||
| Machine weight | 700KG | ||
| Communication with production line device |
Smema |
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| Air pressure | 0.4 - 0.8 MPa, optional electric control to instead air pressure requirements | ||
| Safety standard | CE safety standard | ||
| Environment temperature and humidity | 10～35℃,35～80％ RH (un- condensing) | ||
| Optional | Maintenance station, offline programming system, SPC servo, bar code system, MES connection. | ||
Customer show
| Company | Shenzhen Honreal Technology CO.,Ltd. |
| Address | No15,Shangnan Hongma Road, Shajing Street, Baoan District, Shenzhen, Guangdong Province, China |
| Tel | +86755 2302 0279 |
| Fax | +86 755 2330 6782 |
| Zip code | 518125 |
| Skype/Whatsapp/Wechat | +8613715227009 |
| Email: | Monica@szhonreal.com |
